High Speed Pet /Glass Bottle Carbonated Beverage Soft Drinks Filling and Bottling Production Line

Product Description

Product Description



LUYE PGF Series Carbonated FILLER is a kind of professional filling machine integrator for gassy beverage,It is multifunctional which can be used for washing ,filling and capping. It is a kind of advanced filling machine integrator which is innovated following the process requirements of filling gassy beverage based on the importing and assimilating the foreign advanced technology. It is applied mostly in washing, filling, and capping plastic cap for soda, cola, champagne and mineral water. It is the perfect selection to a large or medium-size beverage factory due to its reasonable configuration, security of operation, dependability of running and its so convenient maintenance.

Turnkey Full Automatic Complete Sparkling Water / CSD/ Carbonated Soft Drink / Beverage / Energy Drink Filling Machine  
*We supply complete solution for the carbonated drinks bottling plant, including Water treatment system / Carbonated beverage mixing system / Washing filling capping machine / Code sprayer / Pasteurizer tunnel / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system

 

EQUIPMENT TYPE	Full automatic
APPLICATION FOR BOTTLE	Round or square bottle Volume 200 - 2000ml Diameter: Φ50~120mm Bottle height:160~320mm Diameter of bottle mouth: Φ25~38mm
CAPACITY PER HOUR	2000~24000BPH
GUARANTEE	Free warranty since12 months after installation & commissioning, or 15 month after delivery date
AFTER SERIVCE	Life- long maintenance

Different filling capacities
PGF14-12-5 Bottle Carbonated beverage Filling Line Capacity:1500-2000 bottles per hour.
PGF18-18-6 Bottle Carbonated beverage Filling Line Capacity:3000-5000 bottles per hour.
PGF24-24-8 Bottle Carbonated beverage Filling Line Capacity:50000-7000 bottles per hour.
PGF32-32-10 Bottle Carbonated beverage Filling Line Capacity:8000-10000 bottles per hour.
PGF40-40-12 Bottle Carbonated beverage Filling Line Capacity:12000-15000 bottles per hour
PGF50-50-15 Bottle Carbonated beverage Filling Line Capacity:16000-20000 bottles per hour

WOULD LIKE TO KNOW MORE ABOUT LUYE MACHINE EQUIPMENTS, FEEL FREE TO SEND US AN INQUIRY!


ADVANTAGE
A) PLC and Touch screen full automatic control. Easy for operate 
B) Fastly different bottle size replacement
C) Concise structure, reliable and durable, easy to maintain.

	1.Washing part Composes of bottle washing clamp, upper rotary plate, guide rail, water distributing plate, shield, water spraying device, water tray etc. Bottle washing clamp rotates with the upper rotary plate, and open the bottle mouth clamp with elastic distortion when contacting the bottle feeding star wheel, which can clamp the bottle neck, then overturns at 180° along the guide rail, bottle mouth may become downwards for cleaning and drying the bottle with water, then overturn for 180°, bottle mouth becomes upwards and then conveyed with the star wheel; shield can prevent sprinkling of cleaning water; water distributing plate can deliver the cleaning water from the still parts to the rotary parts.
	2.Filling part Mainly consist of supporting parts, protuberant wheel, main liquid pipe component, cylinder part, filling machine pipe, elevator-cylinder, filling valve, controlling ring parts, four directions distributor and down distributor, etc. It is mainly used to filling the materials into the bottle. The spare parts touching materials are all made of stainless steel material and special material, they are up to the food security requirements. When a bottle is lifted to a valve by elevator-cylinder, the inspection device will find the bottle. The air valve will open after receive the bottle signal, CO2 pipes begin to connect until the air pressure is same both in the bottle and the cylinder, then starts filling, the materials filled in the bottle exhausts the CO2 which is back to the cylinder through pipes. When the lifting liquid level seals the pipe and the pressure in the bottle is larger than that in the cylinder, the filling stops. After filling, the off valve will shut the filling machine. The CO2 stored in bottle neck then will be exhausted slowly through exhausting protuberant wheel. (exhausting must be slow, otherwise bubbles will appear.)
	3.Capping part  composes of cap separating mechanism, capping machine and cap arranging mechanism. Bottle is conveyed into the capping machine with 3# star wheel and then is clamped with the bottle clamping block; the cap is arranged by the cap arranging mechanism and then is delivered to the cap separating mechanism from the lower cap tank; cap separating mechanism can separate the caps, and capping head may ascend and remove the cap and press it onto the bottle mouth with cam; under the drive of gear, capping head tighten the cap on the bottle mouth along the shaft, and keep constant capping moment; the well capped bottle is delivered out with 4# star wheel. The capping machine is connected with cap separating mechanism, lower cap tank, cap arranging mechanism with harmonious combination through several movements for delivering bottle, delivering cap, holding cap and capping.

Auxiliary equipment

	1.RO WATER TRATMENT SYSTEM •Stainless steel high pressure film shell •All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system •Online type pressure auto self-protection device •Online type electricity indicator (with stable compensation) •System safe protecting and alarm system •Stainless steel frame Choose the above equipment according to your Raw water report.
	2.BOTTLE BLOWING MACHINE Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc. Choose the above equipment according to your bottle design and PET preforms.
	3.CARBONATED SOFT DRINK PRE-PROCESS SYSTEM 1 - High-shear emulsifying tank + Plate heat ex-changer 2 - Mixing tank 3 - Carbonated soft drink mixer+Refrigeration unit 4 - CIP cleaning system Choose the above equipment according to capacity.
	4.LABELING MACHINE Optional Equipment: 1)Heat shrink sleeve labeling machine  2)OPP Hot glue melt labeling machine 3)Self-adhesive labeling machine Choose the above equipment according to your bottle design and label material.
	4.PE FILM SHRINK WRAPPING PACKAGE MACHINE Optional Equipment: 1)PE film shrink wrapping package machine 2)Half-Tray carton Shrink wrapping package machine 3)Carton package machine Choose the above equipment according to your requirement and Packing material.

FAQ                                                              
1.ARE YOU MANUFACTURER OR TRADE COMPANY?
We are manufacturer, located in Zhangjiagang. We are Specialized in beverage machinery 30 years! Our company business is supply all kind of beverage filling machine, package machine, water treatment machine And complete line from A-Z for water, juice, carbonated drink, beer, Aluminum Can drink, all kind of bottle drink filling machine
2.WHAT'S THE ORDER PROCESS?
a. Inquiry-- Provide us all your clear requirements. 
b. Quotation-- Official quotation form with all clear specifications. 
c. Payment terms-- T/T 30% in advanced, balanced before shipment. We can talk about this when deal.  
d. Shipping-- By sea, Detailed picture of package will be provided.
3.CAN YOU GIVE ME YOUR PRICE LIST?      
Sorry, we are machine manufacturer, we have more than 100 items, and each machine have different bottle Type, weight, Voltage, Dimension, Capacity, Usage so on request. So please send me your detail request, then I will email you back the price.                       
4.WILL YOU HAVE SOME DISCOUNT?
a. To clients who bring repeat orders and large orders
b. Please contact us for Better Quote.
5.HOW CAN I INSTALL MY MACHINE WHEN IT ARRIVES?
We will send our engineer to go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines.


AFTER-SALES SERVICE
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the preparation conditions, our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, and train your employee untill they can operate the machine well.
3.We often ask feed back and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty.
5.Well-trained & experienced staff are to answer all your inquires in English and Chinese 
6.24 hours for engineer response ( all services part 5days in customer hand by Intl' courier).
7.12 months guarantee and life-long technical support
8.Your business relationship with us will be confidential to any third party.
9.Good after-sale service offered, please get back to us if you got any questions.


LUYE MACHINERY COMPANY INTRODUCTION:
SINCE 1989



LUYE has More than 30 years Professional Manufacturer of Turn-key Beverage Machinery.

1. Installation, debug
   After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. . Training
   Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures. 
3. . Quality guarantee
   We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.

Certification                     

• Your inquiry related to our product & price will be replied within 24hours  

• Well-trained & experienced staff are to answer all your inquiries in English and Chinese  

• Working time: 8:30am ~6:00pm, Monday to Friday(UTC+8).  

• OEM & ODM projects are both available  

• Your business relationship with us will be confidential to any third party.   

• Good after-sale service offered, please get back to us if you got any questions.  

Contact:
Bobby Liu
Zhangjiagang LUYE Machinery Co.,Ltd
 
TEL / : [phone]  
 
Http://luyepackaging.en.made-in-china.com

Welcome To Visit ZhangJiaGang LUYE Machinery CO.,LTD