SINCE 1989
LUYE More than 30 years Professional Manufacturer of Turn-key Beverage Machinery.
Juice Filling Machine Description
Full Automatic 3 in 1 Complete PET Bottle Juice hot filling Production Machine
LUYE RCGF Series is designed by our company with stable characteristic, advanced technology, nice appearance and complete function.
The machine is mainly used for washing/filling/capping PET bottle juice, tea drinks and all kinds of energy drink for hot filling. Only need to change a few spare parts that can suitable for filling pure water and mineral water.
We supply complete solution for the juice filling machine ,including Water treatment system /Juice mixing system / UHT Sterilizer / Washing filling capping machine / Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system
| EQUIPMENT TYPE |
Full automatic |
APPLICATION FOR BOTTLE |
Round or square bottle
Volume 200 - 2000ml
Diameter: Φ50~120mm
Bottle height:160~320mm
Diameter of bottle mouth: Φ25~38mm |
| CAPACITY PER HOUR |
2000~24000BPH |
| GUARANTEE |
Free warranty since12 months after installation & commissioning, or 15 month after delivery date |
| AFTER SERIVCE |
Life- long maintenance |
Different filling capacities
RCGF14-12-5 juice filling machine capacity :2000-3000 bottles per hour.
RCGF18-18-6 juice filling machine capacity :6000-8000 bottles per hour.
RCGF24-24-8 juice filling machine capacity : 8000-12000 bottles per hour.
RCGF32-32-10 juice filling machine capacity :12000-15000 bottles per hour.
RCGF40-40-12 juice filling machine capacity :18000-20000 bottles per hour
RCGF50-50-15 juice filling machine capacity :20000-24000 bottles per hour
WOULD LIKE TO KNOW MORE ABOUT LUYE MACHINE EQUIPMENTS, FEEL FREE TO SEND US AN INQUIRY!
Product Application : This washing filling capping machine is mainly used for hot filling beverage , such as beverage juice / tea and so on.The machine design is shorten the time for the drink material contact with outside, Increase the sanitation condition throughout economy benefit.
Capability Character : It adopts hanging type conveying-bottle structure to make changing bottle model more convenient, faster and easier. The main machine adopts advanced PLC control technology. The key electric elements adopt international famous products.
ADVANTAGE
A) PLC and Touch screen full automatic control. Easy for operate
B) Fastly different bottle size replacement
C) Concise structure, reliable and durable, easy to maintain.
Air Conveyor System
Air conveyor is a bridge between the PET bottle blowing machines and 3 in 1 filling machine. Air conveyor is supported by the arm on the ground; the air blower is settled on the air conveyor. Each inlet of air conveyor has an air filter to prevent dust coming into. Two set of photoelectric switch settled in the bottle inlet of the air conveyor, which can adjust the filling machine's speed: "slow-down", "stop", "speed-up", and "start". The bottle is transferred to 3 in 1 machine through wind.
Washing part
Into bottle way is air conveyor direct connection with bottle dial.
All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
304/316 stainless steel washing pump make the machine more durable.
Filling part
mainly composes of bottling barrel, bottling valve, guide rail, lifting device, bottle clamping lift device etc.Bottle is conveyed to the bottling machine with the clamp plate of star wheel drive IV, bottling bottle clamp plate supports the bottle neck and rotates together with the bottling, and ascend along the guide rail and then open the bottling valve for bottling,after finishing bottling, it descend and loose the bottling valve, bottling valve may automatically close. Bottle is discharged from the bottling machine along the clamp plate of star wheel drive.
Capping part
Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
All 304/316 stainless steel construction
No bottle no capping
Automatic stop when lack of bottle
Capping effect is stable and reliable
Defective rate ≤0.2%
Auxiliary Equipment
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1.RO WATER TRATMENT SYSTEM
•Stainless steel high pressure film shell
•All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
•Online type pressure auto self-protection device •Online type electricity indicator (with stable compensation)
•System safe protecting and alarm system •Stainless steel frame
Choose the above equipment according to your Raw water report. |
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2.BOTTLE BLOWING MACHINE
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
Choose the above equipment according to your bottle design and PET preforms. |
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3.JUICE PRE-PROCESS SYSTEM
1 - High-shear emulsifying tank + Plate heat exchanger
2 - Mixing tank
3 - UHT sterilizer + homogenizer machine +Vacuum Degasser+ Buffer tank
4 - Hot water system + Hot water tank
5 - CIP cleaning system
Choose the above equipment according to your Juice materials and Production process.
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4.LABELING MACHINE
Optional Equipment:
1)Heat shrink sleeve labeling machine
2)OPP Hot glue melt labeling machine
3)Self-adhesive labeling machine
Choose the above equipment according to your bottle design and label material. |
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4.PE FILM SHRINK WRAPPING PACKAGE MACHINE
Optional Equipment:
1)PE film shrink wrapping package machine
2)Half-Tray carton Shrink wrapping package machine
3)Carton package machine
Choose the above equipment according to your requirement and Packing material. |
WHAT CAN LUYE DO FOR YOU?
Bottle Design.
Our designers can design bottle styles according to your requirements.
Machine Layout.
We will confirm the machine layout according to your factory.
Sample Project.
We can provide a sample project for you to visit.
Factory House Building.
We LUYE Machine can help our customer to build them factory house , support A to Z whole solution.
Zhangjiagang LUYE Machinery Co.,Ltd is a modern technical enterprise set up to meet the 21st century's development demand regarding beverage packing machinery and all sorts of water treatment facilities. The co. has more than 30 years of production experience.It is a specialized enterprise producing full set of beverage packing machinery and all sorts of water treatment facilities integrating product development, scientific research & design, production manufacturing and technical service, marketing. At present, the co. provides following production lines:
-Aerated beverage complete sets of production line.
-Mineral water, Spring water complete sets of production line.
-Pure water complete sets of production line.
-Fruit juice complete sets of production line.
-Bean milk & protein drink production line .
-White spirit,soy,vinegar filling complete sets of production line.
-Luye would like to move forward with you and will spare no efforts.
International certification, National Certificate ofequipment verification: ISO9001:2005; CE Certificate ,SGS
INSTALLATION SERVICE
When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
THE SAMPLE SERVICE
1.We can send you the video of the running machine.
2.You are welcome to come to visit our machine and water factory ,and see the machine running.
CUSTOMIZED SERVICE
1.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
AFTER-SALES SERVICE
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6 .24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7 .12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9. Good after-sale service offered, please get back to us if you got any questions.
QUALITY CONTROL
We have the single quality department,that make sure the material of the raw materials is good,and ensure the machine running smoothly.
1.ARE YOU MANUFACTURER OR TRADE COMPANY?
We are manufacturer, located in Zhangjiagang. We are Specialized in beverage machinery 30 years!Our company business is supply all kind of beverage filling machine , package machine, water treatment machine And complete line from A-Z for water, juice , carbonated drink, beer, Aluminum Can drink , all kind of bottle drink filling machine.We also have own water factory, welcome to visit.
2.WHAT'S THE ORDER PROCESS?
a.Inquiry-- Provide us all your clear requirements.
b.Quotation-- Official quotation form with all clear specifications.
c.Payment terms-- T/T 30% in advanced, balanced before shipment. We can talk about this when deal.
d.Shipping-- By sea, Detailed picture of package will be provided.
3.CAN YOU GIVE ME YOUR PRICE LIST?
Sorry, we are machine manufacturer, we have more than 100 items, and each machine have different bottle Type ,weight, Voltage, Dimension, Capacity, Usage so on request. So please send me your detail request, then I will email you back the price.
4.WILL YOU HAVE SOME DISCOUNT?
a.To clients who bring repeat orders and large orders
b.Please contact us for Better Quote.
5.HOW CAN I INSTALL MY MACHINE WHEN IT ARRIVES?
We will send our engineer to go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines.
• Your inquiry related to our product & price will be replied within 24hours
• Well-trained & experienced staff are to answer all your inquiries in English and Chinese
• OEM & ODM projects are both available
• Your business relationship with us will be confidential to any third party.
• Good after-sale service offered, please get back to us if you got any questions.
Welcome To Visit ZhangJiaGang LUYE Machinery CO.,LTD
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